Custom Mylar Bags in as Fast as 15 Days
High-barrier mylar pouches lock out moisture, oxygen and odor. Food-safe, odor-proof & fully branded — low-minimum runs from 1,000 pcs and get a free dieline & artwork check within 24 h.
- Digital & rotogravure printing
- Resealable zip-lock & aroma-valve options
- Made for coffee, cannabis, snacks, supplements & more
Why Growing Brands Switch to Flexible Mylar Packaging
Custom mylar bags replace bulky jars and boxes with lightweight, high-barrier pouches that ship flat, print fast and stay compliant. By pairing vivid digital graphics with food-grade or child-resistant films, flexible mylar helps growing brands protect freshness, cut costs and launch new SKUs in days — not months.
Speed to Market
Digital print ships in as fast as 15 days — cut lead-time by 60%.
Low Risk MOQ
Start at just 1,000 bags and scale up when sales prove out.
Barrier = Freshness
≤ 0.1 cc OTR keeps coffee aromas & terpenes locked for 12 + months.
Earth-Friendly Films
Mono-PE recyclable or kraft/PLA home-compostable laminates.
Pick Mylar Pouch Format Tailored to Your Product
5 engineered bag styles—each optimized for specific fill weights, shelf presence and customer experience. Pick your format, then customise size, material and finish.
Stand-Up Pouch
Bottom gusset stands tall & reseals with zipper/valve
- 2 oz – 5 lb • Coffee, snacks, powders
Flat Bottom Pouch
Box-shaped base maximises volume & 5-panel branding
- 8 oz – 10 lb • Coffee, pet food, granola
Side-Gusset Bag
Economical high-capacity bag with four branding panels
- Up to 20 lb • Bulk coffee, rice, protein
3-Side-Seal Sachet
Low-cost single-serve pack with easy-tear notch
- 5 g – 200 g • Samples, refills, seasoning
Spouted Pouch
Light, spill-proof option with tamper-proof cap
- 50 ml – 2 L • Sauces, purees, gels
Choose Eco-friendly Films That Fit Your Shelf-Life Goals
Three sustainability paths—recyclable, compostable, or classic high-barrier—and our engineers send the best match for your recipe within 24 h. Not sure where to start? Tap the button below or chat live with a material expert.
Recyclable Mono-PE & Mono-PP
Single-material pouches that drop into Code #4 (PE) or #5 (PP) recycling streams—high barrier with EVOH core.
- Coffee, granola, dry pet treats • Retailers asking for “Ready-Recycle” packs
Home & Industrial-Compostable Kraft / PLA
Certified TÜV OK COMPOST (Home & Industrial) laminates decompose in ≤ 180 days without micro-plastics.
- Organic snacks, artisan tea, eco subscription pouches • Story-driven brands
Classic PET / VMPET or Foil High-Barrier
Metalized PET or aluminum layer delivers up to 12-24 months shelf life for aroma-sensitive SKUs.
- Spices, supplements, bird food, export products needing extra protection
Print & Finish Your Mylar Bags Like a Pro
From low-MOQ digital runs to large-volume rotogravure, get photo-grade graphics, tactile finishes and retail-ready add-ons—all engineered to fit your budget and timeline. Not sure which route is best? Chat with our print engineer.
Digital Printing — No Plate Fees
HP Indigo CMYK + White, photo-grade 812 dpi
- Ideal for ≤ 5 000 pcs & SKU testing
Gravure Printing — Bulk Saver
Up to 9 spot colors, metallic & Pantone match
- Best unit cost for 5 K+ pcs—plates required
Premium Finishes & Effects
Gloss, Soft-Touch Matte, Metallic, Holographic, Spot UV
- Mix & match without extra setup on digital jobs
Custom Windows & Clear Panels
Registered, shape-cut windows show product without losing barrier
- Popular for coffee, snacks, gummies
Retail-Ready Features
Resealable zippers, one-way degassing valves, laser score tear, Euro-hole
- Pass shelf-drop & consumer convenience tests
Custom Mylar Bags Built for These Industries
From ultra-fresh coffee beans to child-safe cannabis, our flexible pouches meet barrier specs, retailer mandates and branding goals—so you can launch faster and sell more.
Specialty Coffee & Tea
Aroma loss & valve compliance? Degassing-valve mylar bags keep flavor for 12 + months.
Cannabis & CBD
Child resistance & terpene retention? ASTM-ready pouches with CR zipper & high-barrier films.
Snacks & Confection
Moisture pick-up = stale bites? Foil or VMPET pouches seal in crunch & shelf life.
Spices & Seasonings
Light & oxygen degrade color? Opaque custom pouches block > 99 % UV and O₂.
Nutritional Supplements
GMP labeling + serving accuracy? Digitally printed stick-packs & stand-ups to 812 dpi.
Pet Food & Treat
Odor migration & bulk weight? Flat-bottom bags hold 1–10 lb with easy-pour zipper.
Real Results from Brands Like Yours
Lead-times slashed, MOQ risks reduced and sales uplifted—all with PackagingBest custom mylar bags.
Order Custom Mylar Bags in Just 3 Steps
Skip endless emails—get an instant quote, digital proof, and printed pouches on your dock in as little as 15–20 days.
Send Specs & Get Same-Day Quote
Share your size, quantity, and artwork (or request a free dieline). We’ll email a ballpark price within hours.
Approve Digital Proof Before Print
Our pre-flight team checks colors, seals, and legal icons, then sends you a high-res digital PDF proof for your final confirmation—easy to review and approve.
Print, QC & Ship Worldwide
Bags are produced in 15–20 days. Each lot gets a full barrier test and QC report before we arrange air or sea freight to your door.
FAQ About Custom Mylar Bags
Quick answers to the most-searched questions from brands exploring custom mylar bags and flexible pouches—covering MOQ, lead time, sustainability, and printing so you can move from idea to purchase with confidence.
What is the minimum order quantity (MOQ) for custom Mylar bags?
Our standard MOQ is 1,000 pieces per design—ideal for pilot runs and scalable for growth. Digital printing allows you to combine multiple SKUs in one production slot, reducing inventory risk for custom mylar bags.
How long does production and shipping take for custom Mylar bags?
Typical turnaround is 15 – 20 business days ex-factory. Add 5–10 days for air freight or about 4 weeks for ocean freight, depending on your location. Urgent digital jobs (≤5 kg) can ship in as little as 7–10 days.
Are custom Mylar bags recyclable or compostable?
Yes. We offer mono-PE (#4) and mono-PP (#5) recyclable films, plus home & industrial-compostable kraft/PLA laminates with TÜV ‘OK COMPOST’ certification. All options maintain the oxygen and moisture barrier required for food, supplements, or nutraceuticals.
Do you supply smell-proof or child-resistant pouches?
Yes. Our multi-layer high-barrier films keep aromas and freshness locked in for 12+ months. For regulated markets, we offer child-resistant zippers (ASTM-compliant) on custom mylar pouches.
What printing options are available—and are there plate fees?
We offer digital CMYK + White printing (photo-grade 812dpi) with zero plate fees—perfect for runs up to 5,000 bags. For 5,000+ pieces, rotogravure printing delivers Pantone precision at the lowest unit cost (one-time plate charge applies).
Which material thickness or barrier should I choose?
Choose 3-mil recyclable PE for dry snacks, 4-mil metallised PET for coffee and spices, or 5-mil foil/EVOH structures for supplements needing 12–24 months shelf life. Share your product and water-activity level—our team will recommend the best barrier.
Can I add degassing valves, windows, or hang holes to my custom Mylar bags?
Absolutely. Stand-up pouches can integrate one-way coffee valves, custom-shaped windows, Euro-holes, laser-score tears, and QR codes—all without compromising barrier performance.
How do I submit artwork for a custom Mylar bag?
Ask for our free dieline template, and export as vector PDF (300 ppi images) in CMYK. We send a high-res digital proof for your approval before printing begins.
Ready to Get Your Custom Mylar Bags Started?
Tell us your specs and receive a turnkey quote, digital proof and timeline—typically within 24 hours. Low MOQ 1,000 pcs · 15–20 day turnaround · Recyclable & compostable films.
- Free dieline & artwork check
- Digital or rotogravure printing—no hidden fees
- ASTM-ready child-resistant & aroma-lock options
- Worldwide shipping with live tracking