Low 1,000 MOQ · 15-Day Turnaround

Custom Flat Bottom Pouch Manufacturer — Stand Up, Stay Fresh, Sell More

Recyclable mono-PE and compostable kraft pouches engineered for coffee roasters, pet-food makers, and snack brands that need 360° branding and airtight protection.

No credit card. Just your specs.

Turn Common Packaging Obstacles into Competitive Advantages

 Flat bottom pouches solve the four frustrations our coffee, pet-food and snack clients mention in every RFQ.

Products disappear on crowded shelves

360° Billboard Branding — five printable panels give up to 10% more brand real-estate than stand-up bags

Aroma and crunch fade before sell-by

High-Barrier, Valve-Ready Protection — metallized or EVOH-coated films plus an optional one-way valve keep coffee beans fresh for 12 + months

Retailers demand greener packaging

Recyclable #4 PE or Compostable Kraft — mono-material pouches qualify for store-drop recycling; kraft laminates meet industrial compost standards

Filling lines choke on flimsy bags

Block-Bottom Stability = 30 % Faster Filling — the box-style base stands upright and opens on four sides, boosting throughput and sealing accuracy

Custom-Tuned for the Products You Actually Sell

One pouch architecture—six market-proven configurations. Pick yours and skip the R&D guesswork.

Flat Bottom Coffee Bag

Flat Bottom Coffee Bag

  • One-way degassing valve & aroma-lock zip
  • 5 printable panels for origin stories
  • 340 g / 1 lb & 1 kg ready-stock sizes
  • Light-Safe Tea Pouch

    Light-Safe Tea Pouch

  • UV-shield layers preserve antioxidants
  • Aroma vent hole optional
  • Compostable kraft laminate available
  • See-Through Snack Pouch

    See-Through Snack Pouch

  • High-clarity window shows texture
  • Matte/gloss combo for shelf pop
  • Reseals 50 × without zipper fatigue
  • Powder-Ready Box Pouch

    Powder-Ready Box Pouch

  • Wide 135 mm opening fits standard scoops
  • Metallized EVOH film blocks moisture
  • 500 g to 5 kg formats on demand
  • Parts & Hardware Bag

    Parts & Hardware Bag

  • Anti-static / corrosion-inhibitor liners
  • QR-code traceability printing
  • Flat bottom stacks 20 % tighter on pallets
  • Flat Bottom Pet-Food Pouch

    Flat Bottom Pet-Food Pouch

  • Box-style base stands heavy 10 kg loads
  • Easy-carry handle + scoop-proof zip
  • Recyclable #4 PE keeps kibble fresh
  • Barrier Engineering Built Around Your Shelf-Life Goal

    Select the laminate that balances sustainability, product protection and filling-line speed—no extra layers, no wasted budget.

    OTR ≤ 0.7 cc/m²·day · WVTR 1.6 g/m²·day

  • Store-drop #4 recycling ready
  • Crystal-clear window optional
  • Ideal for coffee & oily snacks (12 + months freshness)
  • OTR < 0.4 cc/m²·day · WVTR < 0.5 g/m²·day

  • 99.5 % light block for aroma retention
  • Valve-ready & metal-detector friendly
  • Suits premium beans, nut mixes, powdered supplements
  • OTR ≈ 380 cc/m²·day · WVTR ≈ 285 g/m²·day

  • Industrial-compost certification (EN 13432)
  • Rustic paper look with matte ink hold-out
  • Best for dry tea, botanicals, short-cycle SKUs
  • Flat Bottom vs Stand-Up vs Quad-Seal
    — Choose What Fits Your Product

    Three proven pouch styles, three strengths. Use this quick decision grid to trade off branding area, stability/capacity, and cost—then get an engineer-backed quote.

    Comparison of Flat Bottom Pouch (Box Pouch), Stand-Up Pouch (Doypack), and Quad-Seal Bag (Side-Gusset)
    Criteria Flat Bottom Pouch (Box Pouch) Stand-Up Pouch (Doypack) Quad-Seal Bag (Side-Gusset)
    Shelf impact & print Five printable panels = “billboard” branding; clean, box-like shape that reads premium. Large front/back panels; bottom gusset adds shape when filled—great everyday visibility. Front/back + side gussets give generous space; strong presence for larger formats.
    Stability & capacity Self-standing flat base; compact shelf footprint for coffee, snacks, 1 lb–1 kg. Stands once filled; ideal for small-to-mid sizes and lightweight SKUs. Four corner seals + tall gussets = high rigidity & volume; excels with heavier/bulkier SKUs.
    Valve / closures Valve-ready for coffee; zippers, tear notches, hang holes supported. Widely available with one-way degassing valves and zippers. Common on coffee/pet food; valves, tin ties, scoop-friendly options.
    Sustainability paths Available in mono-PE (store drop-off recyclable) or compostable kraft builds. Broad availability in mono-PE (store drop-off) and compostable kraft lines. Now offered in mono-PE recyclable variants from major converters.
    Cost profile Highest unit cost (most complex make); chosen for premium branding. Most cost-efficient/fastest lead times in many cases. Typically between the two; efficient for larger fills.
    Choose this if… You want maximum branding + rock-solid shelf presence in retail. You need value, speed and flexibility for small-to-mid sizes. You need strength & volume for heavier loads (coffee 2–5 lb, pet food, bulk).

    Still unsure? Send your specs We’ll confirm the right style, laminate and zipper/valve in 24 hours.

    Certifications & Quality Control — Built for Audits, Ready for Retail

    Our plant is certified to BRCGS Packaging Materials and ISO 9001. Materials meet FDA & EU food-contact requirements, with TÜV Austria OK Compost and FSC® options available. SGS migration test reports on request.

    brcgs packaging materials
    iso 9001 2015
    fda approved
    tuv austria ok compost home
    fsc

    What This Means for Your Brand

  • Clear market access — food-contact compliant structures and documented specs.
  • Traceability — lot IDs from film to finished pouch, with matching COAs.
  • Repeatable quality — color-checked print, consistent sealing and zipper performance.
  • QC You Can Verify

    1. Incoming films & inks — COA match, structure & thickness check.
    2. Print QA — proof sign-off, spectro color check (ΔE within spec).
    3. Pouch conversion — seal integrity, valve position, zipper function and tear-notch check.
    4. Final inspection — random sampling and labeled cartons for clean receiving.

    Want proof before you order? Request a sample QC pack (PDF) ⬇️

    Customization Flow & MOQ — From Specs to Ship, No Guesswork

    Start with digital print from 1,000 pcs (no cylinders) or scale with rotogravure from 5,000 pcs. Typical turnaround 15–20 days after artwork approval for custom flat bottom pouches.

    Production timeline — sampling, printing, pouch conversion, packing

    Tell Us What You’re Packing

    Share your product, target fill weight, and preferred size. Choose recyclable mono-PE or compostable kraft, then add options like one-way valve, zipper, window, or easy-carry handle.

    Deliverable: free dieline + barrier suggestion in ≤ 12 hours

    Dieline drawing with valve position callouts

    Lock Your Artwork

    Send AI/PDF (outlined text) with CMYK or Pantone targets. We return a digital soft proof in 24 hours plus a press-ready checklist to avoid rework. Optional: pre-production prototype on request.

    Soft proof in 24 hours

    Artwork soft proof with CMYK and Pantone swatches

    Produce & Inspect

    High-barrier lamination, valve installation and precision pouch conversion. 100% inline seal & zipper checks, random sampling, and labeled cartons for clean receiving.

    Lead time: 15–20 days after proof sign-off

    Zipper and seal integrity inspection on flat bottom pouches

    Ship & Reorder

    Global shipping with lot-level traceability. We store your dieline and print data—reorders ship faster with the exact same specs.

    Repeatable specs = consistent shelf look

    Labeled cartons on pallet, ready to ship

    Digital Print — from 1,000 pcs / size

    Best for launches, seasonal SKUs and fast color changes. No cylinders, multi-SKU runs welcome.

    Multi-SKU digital print layout on a single sheet

    Rotogravure — from 5,000 pcs / size

    Best unit cost at scale with consistent Pantone accuracy. Ideal for long-running SKUs.

    Gravure cylinders and long-run web on printing press

    Good to know

    • Standard size range covers 250 g to 10 kg flat bottom pouches.
    • Features: valve, zipper, tear notch, hang hole, window, matte/gloss finishes.
    • Materials: recyclable mono-PE (#4 store drop-off) or compostable kraft (industrial).

    Not sure which route to start with? Send your specs → Our packaging engineers reply in ≤12 hours.

    What Clients Say About Our Flat Bottom Pouches

    Why buyers reorder our flat bottom pouches: consistent color across SKUs, precise valve placement, and dependable lead times—backed by audit-ready QC.

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    FAQ About Custom Flat Bottom Pouches

    A flat bottom (box) pouch is a five-panel, self-standing bag with a rectangular base and side gussets—designed for maximum shelf stability and branding area.

    • Flat Bottom: best branding area + premium look; stands rock-solid from 1 lb to 1 kg and beyond.
    • Stand-Up (Doypack): most cost-efficient for small–mid sizes; stands once filled.
    • Quad-Seal (Side-Gusset): highest rigidity/volume for heavier SKUs (e.g., 2–5 lb coffee, pet food).

    Yes. We offer mono-material PE or PP structures that qualify for store drop-off recycling in the U.S., and home & industrial-compostable kraft options for suitable products. (Availability of store drop-off programs varies by location.)

    If you pack freshly roasted beans, a valve is recommended: it lets CO₂ escape while blocking oxygen/moisture, helping preserve aroma and preventing bag bloating.

    Digital print from 1,000 pcs/design (no cylinders) and rotogravure from 5,000 pcs/design. Typical turnaround is 15–20 days after artwork approval.

    Common ranges are 250 g to 10 kg for flat bottom pouches. We’ll confirm exact finished size vs. net weight after you share product density and target fill.

    • Recyclable mono-PE or mono-PP for brand sustainability goals.
    • Metallized high-barrier laminates for oily snacks/coffee.
    • Compostable (industrial or home) for dry tea/botanicals and shorter shelf-life SKUs.

    We’ll match the barrier to your shelf-life goal during quoting.

    Yes—flat bottom pouches are widely used on premade-pouch systems and are compatible with many VFFS applications; their block-bottom geometry improves stand-up stability through filling and sealing.

    Yes—material/print samples are free; you just cover shipping. If a paid pre-production prototype is needed, fees can be credited against your order depending on volume.

    Get Your Flat Bottom Pouch Quote

    Engineer-reviewed pricing in ≤ 12 hours with a free dieline and barrier suggestion. Digital from 1,000 pcs (no cylinders) or gravure from 5,000 pcs. Typical lead time 15–20 days after artwork approval.

    What happens next
    You’ll receive: pricing, a press-ready dieline, barrier recommendation, and a confirmed lead time.

    No account required. Files stay confidential. NDA available on request.

    Ask For A Quick Quote

    We will contact you within 1 working day, please pay attention to the email with the suffix “@packagingbest.com” or “@dlboxmaker.com”